REACTION INJECTION MOULDING (RIM)

Please Note: This page is for information purposes only. Rutland Plastics is an Injection Moulder and does not offer RIM moulding services.

PROCESS

This is a form of injection moulding that produces components with a honeycomb like centre.  It is a cold injection process that does not require pre-heating of moulds or post curing of parts.  Two materials are mixed prior to injection; these materials react in the mould to form a solid moulding.

The low pressure process can produce large mouldings – up to 40kgs and in excess of 1m square with sections of 5mm-15mm.  The resulting components have a high level of stiffness.

MATERIALS

This process uses a fast acting polyurethane resin.

APPLICATIONS

Products manufactured using this process include:

  • Business machine housings
  • Point of sale display components
  • Containers
  • Pallets
  • Office furniture
  • Sporting goods
  • Automotive
  • parts

ADVANTAGES

  • Low pressure mouldings mean the mould tools can be manufactured from silicone, resin, modelboard or aluminium resulting in cheaper tooling costs
  • Fast tool manufacture
  • High impact strength and dimensional stability

DISADVANTAGES

  • Parts are more expensive as the surface finish is generally poor needing filling, sanding and painting.  Generally a textured finish is used
  • Slow cycle times
  • Expensive raw materials

KNOWLEDGE BANK

The Rutland Plastics website and knowledge bank contains a wealth of information on plastics and moulding. It not only covers Rutland Plastics itself and the services it offers, but also the injection moulding process, other moulding methods, polymers, designing for plastics, application stories and other articles relating to plastic moulding.

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